Carrot Polishing Machine

Usage: Used for peeling carrots, manual feeding, automatic discharging, fast peeling speed, and good peeling effect.

Features: Imitation of manual peeling, the surface of the peeled material is smooth and even, and the peeling rate can reach about 98%; 360 ° universal mobile casters, convenient for equipment movement; Made of 304 stainless steel material, sturdy and corrosion-resistant.

Usage process:

1. Empty load test: Confirm whether the casters are fixed and that the safety cover is installed properly. After connecting the power supply, run it without load, observe whether the knife group runs smoothly and has no abnormal noise, and check whether the pneumatic system is normal. First, use a small amount of carrot to feed and peel the skin. Only after there are no abnormalities can the continuous feeding operation be carried out.

2. Uniform feeding: Place carrots into the feeding port one by one, and the carrot peeling machine clamps the material through the feeding gripper and smoothly feeds it into the peeling area. The feeding should be continuous and uniform, and excessive or forceful pushing should not be done at once. The pneumatic device pushes one every 2-3 seconds. After the material enters the peeling area, multiple sets of stainless steel blades quickly peel from multiple angles and 360 degrees, with a peeling rate of about 98%. The surface of the finished product is flat and smooth, without damaging the flesh.

3. Automatic discharge: The peeled carrots are automatically transported to the discharge port (a loading basket or conveyor belt needs to be placed at the discharge port); The shaved skin flakes are automatically separated and discharged to the waste baffle on the side of the machine through the skin outlet, completely separating the flesh and skin. After daily use, clean the blade assembly and feeding port with clean water and a clean cloth, and regularly check the wear of the blades to ensure long-term stable operation of the equipment.

Equipment features:

The carrot peeler adopts a design that imitates manual peeling, with multiple blade groups for 360 degree all-round peeling, and a one-time molding, with a peeling rate of about 98%. The whole machine is made of food grade 304 stainless steel material, which is sturdy and corrosion-resistant, and meets international food safety and hygiene standards. The equipment has a high degree of automation, and after manual feeding, it automatically completes the entire process of pushing, peeling, separating skin and flesh, and discharging. It can process 2400 to 3600 carrots per hour and is equipped with universal mobile wheels, making mobile operations more convenient.

Feature:

Material: The whole machine is made of food grade 304 stainless steel, and the surface is treated with wire drawing or precision polishing. The thickness of the body panel is high, sturdy and corrosion-resistant, durable and beautiful, with a smooth and easy to clean appearance. It can adapt to the complex working environment of wet and wet food processing plants and central kitchens, ensuring long-term operation of the equipment without rusting. Fully comply with international food hygiene and safety standards.

Advanced peeling technology: equipped with multiple sets of precision circular knives, using a surrounding knife group to achieve artificial knife cutting peeling, so that the blades can automatically fit with the diameter of the material, and the peeling rate can reach about 98%. Adopting pneumatic feeding design, the feeding speed is 1-2 seconds per piece, without damaging the pulp fibers.

Diverse specifications: The multifunctional carrot peeler can be customized according to the size of the material, and some customized models can process multiple vegetables and fruits at the same time, such as carrots, white radishes, eggplants, lettuce and other vegetables.

Security certification: The device has passed CE certification and is popular in Europe, Europe, America, Southeast Asia, and various countries in Asia.

Core structure composition:

Feeding mechanism: The core components include stainless steel hopper and pneumatic pushing system. The hopper is responsible for loading materials and automatically positioning them, while the pneumatic system simulates the trajectory and speed of manual material pushing, providing stable thrust.

Peeling mechanism: This is equivalent to the "core" of the entire device. It is composed of multiple blade rings with independent springs, forming a dynamic peeling channel. The blade can automatically adhere to the skin of the carrot according to its natural curvature, and the peeling thickness can be adjusted. Finally, the material is discharged through the discharge end.

Rack and power system: The entire machine is made of food grade SUS304 stainless steel, which is sturdy and corrosion-resistant. In terms of power, it needs to be processed with an external air compressor.

Simplify the operational process

Machine one key start switch, check if there are any abnormalities or abnormal noises in the equipment. Check if the emergency stop button is functioning properly. One person can operate one machine without the need for professional training or complex processes, directly achieving the operation of starting up and processing.

Suitable for various processing industries

Clean vegetable processing center and central kitchen: Batch process carrots and supply them to supermarkets or catering enterprises. The equipment has uniform peeling and high efficiency, ensuring consistent raw material specifications. The pneumatic imitation peeling has low loss, meeting the requirements of standardization and large-scale production. Significantly reduce labor costs and ensure clean food hygiene standards.

Canned fruits and vegetables factory: Carrot cans need to be peeled before production. The equipment can operate continuously, resulting in smooth fruit pulp after peeling, reducing trimming losses, and improving the quality and yield of canned products.

Quick frozen vegetable processing plant: used for pre-treatment of frozen carrot cubes or chunks. After rapid peeling, it enters the cutting, blanching, and quick freezing processes, with high production efficiency and suitable for processing export grade products.

Installation and debugging

Equipment installation: Ensure that the floor is flat, sturdy, and dry. After the whole machine is in place, connect the air compressor to the equipment and then connect the power supply.

Debugging steps: Run without load, check for air leaks in the air circuit and ensure all structural movements are smooth. Then adjust the air pressure from low to high within the range of 0.55-0.8MPa, and observe whether the cylinder push rod moves smoothly. Then manually adjust the spacing between the knife holders based on the average diameter of the carrots. Finally, connect the gas source first, and then put in a few carrots for trial peeling to check if the peeling effect meets expectations. After debugging is completed, it can be put into use continuously.

Frequently Asked Questions

Where is the problem with carrots not being shaved clean?

The common reasons are blade wear and passivation, or the accumulation of dandruff residue in the gaps of the blade group, which makes the blade unable to tightly adhere to the surface of the carrot. It is also possible that the air pressure is too low and the blade clamping force is insufficient. Solution: After stopping the machine, remove the blade assembly and thoroughly clean it to remove any residue in the gaps between the blades; Check the blade edge and replace it promptly if it is severely worn; Adjust the gas supply pressure to the standard range of 0.6-0.8MPa.

What should be done if the feeding device suddenly slows down?

If the pushing action is slow or the blade is weak, it is usually a problem with the air source. Check if the outlet pressure of the air compressor meets the standard, if there is any air leakage in the air pipe or joint, and if there is too much water accumulation in the water filter cup, which can also affect the stability of the air pressure. Solution: Use a pressure gauge to check the air pressure and adjust the regulating valve to the rated value; Check the sealing of the trachea and joints, and replace them immediately if any leakage is found; Regularly discharge accumulated water and clean the filter element.

Maintenance method:

Daily maintenance: After daily use, clean the waste bin and residual impurities on the disc with water, and wipe dry after cleaning.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

All chains, sprockets, gears, gear racks, and other rotating components should be regularly lubricated with oil or butter.

All axis rotation joints should be regularly lubricated with oil.

Regularly clean or replace the air filter

It is recommended to check every two weeks whether the fixing screws of the cutterhead are loose and whether the cutting tools are passivated.

Safety Reminder

Do not open the cover or reach inside the machine during operation.

If there is a jamming, power off first and then handle it.

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