Industrial Vegetable Washer

Industrial Vegetable Washer is a device used for efficient washing of vegetables, fruits, Chinese herbs, etc., and is widely used in food processing, catering, agriculture and other industries. Its features include multiple washing methods, stainless steel material, circulating water filtration, etc. 

Usage process:

1. No load test machine: Confirm that the power supply is 380V (customized for special voltages), place the machine on a level ground, check for air and water leaks in the pipes, and ensure that there are no debris in the sink; Connect the power supply, press the start switch, and run for 2-3 minutes without any material. During operation, check whether the motor, reducer, and other transmission devices are running smoothly without any abnormal noise. Check whether the hydraulic system and lifting action are smooth, and confirm that the emergency stop button function is normal.

2. Cleaning process: After the machine runs smoothly, the cleaning time is set through the control panel. Under the drive of the control system, the material is rolled in the water tank and repeatedly rinsed by strong water flow, effectively removing surface sediment and impurities. The water flow intensity and cleaning time can be adjusted according to the characteristics of leafy vegetables or rhizomes. The one-time input of materials should not exceed 50 kilograms. Excessive input may cause the ingredients to not roll and the cleaning to be uneven.

3. Automatic discharge: After cleaning, the hydraulic system will drive the water tank to automatically and smoothly lift and discharge the material. The equipment will briefly pause at the drainage position to allow excess water to flow back into the tank, and then pour the cleaned material into the receiving basket. After the discharge is completed, the sink will automatically reset to the standby position. The entire discharge process is controlled by a time relay, with adjustable time, achieving fully automatic and labor-saving unloading operations. Please make sure to place the material receiving frame or conveyor belt below the discharge port in advance.

Equipment features:

The single slot flipping and cleaning machine is made of SUS304 stainless steel, which is sturdy, durable, and easy to clean. Through vortex and bubble strong cleaning, the water flow intensity can be adjusted to protect the material while cleaning. Equipped with a hydraulic automatic flipping system, achieving one click tilting and discharging of materials, saving time and effort. Built in filtering device, water can be recycled and efficiently saved. Easy to operate, optional with ozone disinfection function, suitable for cleaning vegetables, fruits, seafood and other ingredients. It can effectively remove sediment impurities, insect eggs, and some residual pesticides, and can be flexibly cleaned without damaging the surface of the material. The hourly output can reach 400-500 kg/hour;

Feature:

Material: The entire machine is made of high-quality 304 stainless steel. It has strong corrosion resistance and rust prevention ability, fully complies with international food hygiene and safety standards, is durable and easy to rinse.

Advanced cleaning and impurity removal technology: The equipment forms eddies through high-pressure bubbling and strong water flow, with adjustable water flow intensity and cleaning time. Roll vegetables in water to effectively remove surface impurities. The filtration and slag removal process includes multiple designs: floating debris can overflow from the overflow tank; The sediment and impurities in the circulating water are intercepted by filters or water tanks; At the same time, there is a drainage outlet at the bottom of the tank, which can settle and discharge heavy objects.

Diverse specifications: The equipment can be customized into double slot, three slot, four slot cleaning machines according to cleaning needs. High pressure spray cleaning, ultrasonic cleaning, ozone sterilization cleaning, etc. can also be added to the machine to achieve multiple disinfection and cleaning to remove impurities. The machine size can be customized.

Security certification: The device has passed CE certification and is popular in various countries such as Europe, America, Asia, and Southeast Asia.

Core structure composition:

Cleaning structure: This is an important part of achieving material cleaning. The core components include a SUS304 stainless steel cleaning tank, a bubbling system that generates strong bubbles, and an eddy current cleaning system that forms vortices. They work together to remove sediment through strong water flow.

Automatic flipping of discharge structure: This is the key to achieving automated discharge. It consists of a hydraulic station, hydraulic cylinders, and transmission mechanism. Hydraulic drive enables the water tank to rise and tilt smoothly, automatically pouring materials into the receiving basket, greatly reducing manual labor intensity..

Water circulation filtration system: This is an important unit to ensure efficient utilization of water resources. The system includes a circulating filtration pump, stainless steel filter, overflow tank, and connecting pipelines. During the cleaning process, floating impurities are discharged through the overflow port, while water mixed with sediment is filtered and pumped back to the cleaning tank, achieving water recycling and significant water conservation.

Simplify the operational process

Place the device on a stable ground and connect it to a power source; Check the sink and filter screen for debris, close the drain valve, and inject clean water into the overflow outlet; Evenly place the materials into the cleaning tank, start the circulating water pump, and use vortex bubbles to automatically clean. The cleaning time can be set according to the materials; Adjust the cleaning time. After the cleaning is completed, the hydraulic flipping system will automatically turn on, the sink will automatically rise and tilt, and the material will be poured into the receiving basket. After draining, the sink will automatically reset; Finally, open the drainage valve to drain the water, clean the filter screen and tank body.

Suitable for various processing industries

Restaurant chain stores and large shopping supermarkets: suitable for daily large-scale food cleaning needs of chain restaurants, large shopping supermarkets, etc., efficiently processing leafy vegetables, root vegetables, meat, and aquatic products, automatically flipping and discharging after cleaning, saving time and effort, ensuring standardized processing of ingredients.

Food processing and aquatic processing plants: suitable for fruit and vegetable processing enterprises, meat processing plants, and aquatic processing plants, cleaning fish, shrimp, shellfish, beef, etc. Vortex cleaning is gentle and does not harm ingredients, and is also suitable for cleaning and processing pickled products. Fully comply with food hygiene standards.

Agricultural product processing and traditional Chinese medicine industry: used in vegetable and other agricultural product processing plants, and can also be used for cleaning various roots, stems, and leaves in traditional Chinese medicine production, removing sediment and impurities, with one machine for multiple purposes.

Installation and debugging

1. On site placement and pipeline connection: Place the equipment on a hard, horizontal concrete floor, level the anchor bolts to ensure that the equipment is stable and does not vibrate. Connect the inlet and outlet pipes, and ensure that the connection between the circulating water tank and the overflow port is unobstructed. Simultaneously check and tighten all bolts to secure the electrical control box.

2. Electrical connection and inspection: The machine uses a 380V three-phase four wire power supply (can be customized according to the local power supply voltage), and reliable grounding protection must be done during wiring. After powering on, check if the circuit is correct and conduct a brief trial run to observe if the steering of the water pump, motor, and hydraulic system is correct and if there are any abnormal noises.

3. Trial operation and feeding test: Turn on the power, start the auxiliary system first, and then start the main equipment. After running idle for 1-2 minutes to confirm smooth operation, the material can be put in. Be careful not to use too much material to avoid uneven cleaning, and adjust the cleaning parameters according to the material situation.

Frequently Asked Questions

How to solve the problem of insufficient or no bubbles in the trough cleaning machine?

The most common reasons are damage to the air pump, blockage of the aeration tube (the most common), and air leakage in the air circuit. Firstly, observe whether the air pump is working; After cutting off the power and draining the water, remove the aeration tube and use a fine needle to clear the water or soak it in citric acid to clean the scale; Check and reconnect the gas pipeline.

How to solve the problem of the water pump of the single tank cleaning machine not working and the weak water circulation?

The most common reasons are pump motor failure, impeller stuck by foreign objects, clogged circulating filter screen, and damaged capacitor (single-phase motor), which require checking the power supply and motor status of the pump first; Clean up foreign objects at the inlet and impeller; Clean or replace the filter screen; Replace capacitors with the same specifications.

Maintenance method:

Daily maintenance: Open the drainage outlet to discharge the sewage in the tank, remove and clean the filter screen and foreign object removal screen. Dry the inside and outside of the equipment and control panel with a dry cloth to prevent corrosion. Be sure to check and clean the inlet and outlet pipes and filter screens of the cleaning machine to prevent blockage.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

Check the oil level of the reducer and hydraulic station, as well as the lubrication of the motor bearings, and replenish them if they are insufficient.

Check the sealing ring (especially the sealing of pipeline joints and groove bodies).

Check the contact condition of the contactor inside the control cabinet every two weeks to ensure its integrity.

Safety Reminder

It is strictly prohibited to plug or unplug power plugs with wet hands; It is strictly prohibited to operate the equipment without grounding.

It is strictly prohibited to insert the body into the machine slot.

Why Choose Deying Machinery?

-Factory-Direct: Integrated manufacturing & trading for efficient, direct communication.

-Custom Solutions: Tailored processing equipment to meet your specific production needs.

-Global Network: Supported by worldwide distributors for seamless after-sales service.

-Learn more about us：https://www.dyfoodmachines.com/about-us/