
Usage process:
1. No load test: Confirm that the power supply is 380V (customized for special voltages), place the equipment on a level ground and reliably ground it, and check whether there is any air or water leakage in the pipeline; Connect the power supply, press the start switch, and run idle for 2-3 minutes. During this time, check whether the transmission systems such as the motor and reducer are running smoothly without any abnormal noise.
2. Uniform feeding: After the machine runs smoothly and the no-load test confirms normal operation, the cleaning time is set through the control panel, and the material is rolled in the tank under the drive of the control system. The one-time input of materials should not exceed 50 kilograms. Excessive input may cause the ingredients to not roll and the cleaning to be uneven.
3. Automatic discharge: After cleaning is completed, the material is automatically poured out through a hydraulic system tipping bucket, achieving automatic flipping and discharge without manual intervention throughout the process. Please make sure to place the material receiving frame or conveyor belt below the discharge port in advance.
Equipment features:
The universal cleaning machine uses a powerful bubble generating device to continuously roll vegetables in water, effectively removing sediment impurities, insect eggs, and some residual pesticides. The flexible cleaning does not damage the surface of the material, and the hourly output can reach 400-500 kilograms; Easy to operate, easy to clean, and customizable according to needs.
Feature:
Material: The entire machine is made of high-quality 304 stainless steel. It has strong corrosion resistance and rust prevention ability, fully complies with international food hygiene and safety standards, is durable and easy to rinse.
Advanced cleaning and impurity removal technology: The core cleaning technology of the universal cleaning machine is bubble rolling cleaning, which generates a large number of high-pressure bubbles in water through a strong flow turbine fan, making the material in a rolling state and achieving flexible cleaning. In addition, ultrasonic cleaning technology can be added to the equipment, which emits high-frequency oscillation signals from an ultrasonic generator, which are converted into mechanical oscillations by a transducer and propagated into the cleaning solution. The powerful shock waves generated by cavitation effect are used to peel off oil stains and impurities in complex structures such as deep holes and fine seams.
Diverse specifications: The equipment can be customized into double slot, three slot, four slot cleaning machines according to cleaning needs. High pressure spray cleaning, ultrasonic cleaning, ozone sterilization cleaning, etc. can also be added to the machine to achieve multiple disinfection and cleaning to remove impurities. The machine size can be customized.
Security certification: The device has passed CE certification and is popular in various countries such as Europe, America, Asia, and Southeast Asia.
Universality and durability
Material quality: 304 stainless steel structure is corrosion-resistant, heat-resistant, easy to clean, and meets food grade hygiene standards.
Multiple material compatibility: It is not only suitable for leafy and root vegetables such as spinach and potatoes, but also for cleaning fruits such as apples and grapes. In addition, it can efficiently process seafood such as fish, meat (such as pork ribs), and shrimp, and can even be used for cleaning various ingredients such as traditional Chinese medicine, achieving multiple uses with one machine.
Modular design: The cleaning process can be customized by integrating ultrasonic, spray, sterilization and other modules. Each module unit is easy to disassemble and replace independently, which can greatly shorten the maintenance and downtime of the equipment and facilitate maintenance and cleaning.
Simplify the operational process
Machine one key start switch, safety emergency stop button, debugging cleaning time. One person can operate one machine without the need for professional training or complex processes, directly achieving the operation of starting up and processing.
Suitable for various processing industries
Central Kitchen and Vegetable Processing: Suitable for gentle cleaning of leafy vegetables, deep desliming of root vegetables, and surface cleaning of various fruits. The equipment uses a combination of high-pressure bubbles and eddies to continuously roll the material in water, effectively removing sediment, hair, and some residual pesticides from the skin of fruits and vegetables without damaging the surface of the material. The circulating water filtration system can achieve the reuse of water resources, effectively saving water costs and reducing labor costs.
Meat processing and seafood processing: The equipment can effectively remove blood and fishy smell from meat, mucus from fish, and impurities on the surface of seafood. For frozen meat, it can also be cleaned synchronously with the thawing process. The flip type discharge design can achieve continuous drainage and pouring, greatly reducing manual operation and fully complying with food hygiene standards.
Processing of Chinese medicinal materials: The universal cleaning machine is also suitable for cleaning and processing Chinese medicinal materials, and can handle various forms of raw materials such as roots, stems, leaves, etc. The equipment can efficiently remove sediment, soil, gum, and impurities attached to the surface of traditional Chinese medicinal materials. The equipment supports flexible setting of cleaning time and can be adjusted according to the cleaning needs of different medicinal materials.
Specialized Scenarios
Industrialized processing scene of pickles: Pickled vegetables face pain points that are difficult to remove hair impurities when cleaning. The universal trough cleaning machine adopts high-pressure bubble wave technology, combined with a circulating water pump and a filtered water tank to achieve the circulation of clean water. The equipment can effectively remove the hair and impurities that are difficult to remove from Pickled vegetables. The bottom of the tank is specially treated to prevent the sediment from turning up and ensure the cleaning effect.
Scenarios for Clean Vegetable Processing in University and Large Group Meal Cafeteria: Efficient cleaning of hundreds of kilograms of vegetables and fruits per day is required for group meal supply in the cafeteria. The universal trough cleaning machine uses a combination of strong bubbling, water surfing, flipping and pouring to clean without damaging the material. One person can operate multiple devices, easily meeting the cleaning needs of hundreds of pounds of food during peak dining periods.
Frequently Asked Questions
Is there insufficient or weak air bubbles in the cleaning tank of the machine?
The most common reason is that the aeration holes are blocked by impurities such as sediment and vegetable leaves. Firstly, turn off the power, drain the water, and use a fine needle or wire brush to clear each aeration hole. It is recommended to rinse the aeration tube after daily work.
How to solve the problem of water leakage in the universal cleaning machine?
First, check if the clamps at the connection of the inlet and outlet pipes are loose, tighten the clamps or replace the sealing ring. Next, check if the water pump seal is aging or worn, and replace the seal. If cracks are found at the weld seam of the tank, the machine must be stopped immediately and drained of water, and the manufacturer must be contacted for treatment to avoid further leakage and safety accidents.
Maintenance method:
Daily maintenance: Drain the sewage from the tank, remove and clean the filter screen and foreign object removal net. Dry the inside and outside of the equipment and control panel with a dry cloth to prevent corrosion. Be sure to check and clean the inlet and outlet pipes and filter screens of the cleaning machine to prevent blockage.
Monthly maintenance:
All moving parts of mechanical components must be kept lubricated.
Check the oil level of the reducer and hydraulic station, as well as the lubrication of the motor bearings, and replenish them if they are insufficient.
Check the sealing ring (especially the sealing of pipeline joints and groove bodies).
Check the contact condition of the contactor inside the control cabinet every two weeks to ensure its integrity.
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