Cube Machine Meat

Meat, poultry, fish and other foods can be chopped into pieces, such as pork, beef, etc. Improve the efficiency and consistency of food processing.

Detailed information:

The machine design is fashionable, and the entire machine is made of stainless steel AISI304 material;

SUS420 material cutting tool, treated with special quenching process, sturdy and durable quenching grinding oil bath gearbox;

Independent feeding mechanism, capable of quick disassembly and cleaning, and providing safety protection for lid opening and shutdown;

PLC program controller and easy-to-use touch screen operation control system;

Cube Machine Meat is an automated equipment that quickly cuts whole frozen or chilled meat (such as pork, beef, chicken) into standard cubes through multi-level blade group collaborative operation. The core technology lies in the linkage cutting of three sets of blades: the first set of high-speed rotating disc knives slices the meat longitudinally, the second set of horizontal knife groups divides the slices into strips, and finally the third set of intersecting knife groups completes the cube forming. This device can process frozen meat from -24 ℃ to -5 ℃ and fresh meat from 0-4 ℃. The single cutting cycle only takes 8-15 seconds, and the efficiency is more than 10 times higher than traditional manual cutting.

2、 Core features and technical parameters

Temperature adaptability

The equipment adopts a dual zone temperature control design, with low-temperature resistant alloy blades in the frozen meat cutting area (-24 ℃ to -5 ℃) and food grade stainless steel blade sets in the fresh meat cutting area (0-4 ℃). Experimental data shows that at -18 ℃, the blade can work continuously for 200 hours without thermal deformation, and the cutting accuracy remains ± 0.5mm.

Adjustable cutting size

Through the PLC control system, users can freely set the cube edge length (5-60mm) and strip width (3-17mm). Taking the WM-FCM100 model as an example, its cutting thickness adjustment range can reach 0-70mm, meeting diverse needs from hot pot meat slices (3mm) to stewed meat pieces (50mm).

Capacity and efficiency

Industrial grade models (such as the VER Food Solutions series) can process 600kg of meat pieces per hour. Calculated based on a single piece of meat measuring 700 × 520 × 100mm and weighing 25kg, 2-3 whole pieces of meat can be cut per minute. Laboratory tests have shown that this equipment reduces raw material loss by 37% compared to manual cutting, and the weight error of the finished product is controlled within ± 2%.

Security protection system

The built-in electromagnetic induction device can automatically detect human proximity during the operation of the knife group and trigger emergency braking within 0.3 seconds. The equipment casing is made of SUS304 stainless steel, with rounded corners designed to prevent scratches by operators, and meets the EU CE safety certification standards.

modular design

The blade replacement unit supports quick adjustment in units of 5mm, and the single blade replacement time does not exceed 3 minutes. Taking the T CUBE-300 model as an example, the tool for replacing the blade set includes a dedicated torque wrench to ensure that the blade installation pressure is stable at 12-15N · m, extending the blade service life to over 800 hours.

3、 Typical application scenarios

After adopting VER Food Solutions equipment, a certain chain catering group has increased the production efficiency of prefabricated dishes in its central kitchen by 40%. For example, the frozen pork (-18 ℃) is directly cut into 15mm cubes for the standardized production of Braised pork belly prepared dishes, and the daily production capacity is increased from 3 tons to 5.2 tons.

After introducing the WM-FCM100 model, meat product companies have achieved full process automation from raw material thawing to finished product packaging. This device can cut beef chunks at -10 ℃ into 20mm cubes and directly deliver them to the meat grinder, reducing the intermediate thawing process and saving 120000 yuan in electricity costs annually. The fresh cold chain center uses a compact stainless steel machine to cut cold fresh chicken meat (2 ℃) into 10mm cubes for the packaging of ready to eat diced chicken products. The equipment occupies only 0.8 square meters, but can meet the daily cutting demand of 2 tons, reducing the product damage rate from 8% to 1.5%.

The supply chain center adopts a multi specification cutting system, which can simultaneously produce three types of cubes: 5mm (boiled meat), 25mm (stewed meat), and 50mm (grilled meat), meeting the standardized needs of different dishes. After two years of operation, the blade wear rate of the equipment is still below 15%, and the maintenance cost is 30% lower than similar products.

4、 Maintenance and upkeep standards

Daily cleaning

After daily work, it is necessary to rinse the knife group and feeding port with 60 ℃ hot water to avoid residual meat residue. Use food grade lubricating oil (such as NSF H1 certification) to maintain the cutting shaft and replenish it every 50 hours to ensure that the operating resistance of the blade group is below 0.8N · m.

Regular maintenance

Check the sensitivity of the electromagnetic induction device monthly and verify the braking response time using a standard test rod (diameter 50mm). Replace the feeding conveyor belt once every quarter to ensure its tension is stable within the range of 120-150N.

Knife group maintenance

When the blade wears down to 70% of its original thickness, it needs to be replaced. It is recommended to use the original tungsten carbide blade (hardness HRC62-65). When replacing, a laser level should be used to calibrate the parallelism of the blade group, with an error controlled within ± 0.1mm.

Electrical system maintenance

Reset the parameters of the frequency converter every six months to ensure that the motor speed remains stable at 2800-3200r/min. Check the grounding resistance, which should be below 4 Ω to prevent static electricity accumulation and potential safety hazards.