Eddy Current Cleaning Machine

Usage: Used for cleaning vegetable residues and draining vegetables that have been cut into pieces or sections, to remove light or small heavy impurities such as mud, dust, and small stones from the materials.

Features: The industrial vegetable washing machine is divided into two main parts: cleaning and removing impurities, and vibration drainage. The cleaning cylinder body is semi-circular and easy to clean without dead corners. There are multiple water flow control systems inside the water tank, and adjusting each water flow control can clean a variety of vegetables and fruits. The vibration part uses imported vibration arms, which have high vibration frequency and stable vibration. The overall design is reasonable, the cleaning effect is good, and it belongs to the luxury type of vortex vegetable washing machine.

Eddy Current Cleaning Machine is a specialized equipment that utilizes eddy current technology for efficient and environmentally friendly cleaning. It forms a spiral vortex in the cleaning tank through water flow, combined with auxiliary methods such as bubbles, spraying, or ultrasound, to remove soil, pesticide residues, microorganisms, and impurities on the surface of vegetables. This device is widely used in fruit and vegetable processing, central kitchens, supermarket vegetable cleaning, and catering industries. It has the advantages of high cleaning efficiency, water and energy conservation, and no chemical pollution, and is an important tool for modern vegetable cleaning.

characteristic

Vortex formation and efficient cleaning

Principle: By driving the water flow with a water pump, a high-speed rotating vortex is formed in the cleaning tank. Combined with a specially designed guide plate, vegetables are continuously rolled and rubbed in the vortex, achieving a deep cleaning effect.

Data support: The vortex flow rate can reach 1.5-2.5 meters per second, and the cleaning efficiency is 30% -50% higher than traditional soaking or spray cleaning. For example, cleaning 100 kilograms of leafy vegetables (such as spinach and lettuce) using traditional methods takes 15-20 minutes, while using a vortex cleaner only takes 8-12 minutes.

Bubble assisted cleaning

Function: Inject tiny bubbles into the vortex, and the impact force generated when the bubbles burst can further peel off stubborn dirt on the surface of vegetables.

Data support: The air flow rate of the bubble generator is 10-30 liters/minute, and the bubble diameter can be controlled between 0.5-2 millimeters, effectively covering more than 90% of the vegetable surface area. For root vegetables such as potatoes and carrots, bubble assisted cleaning can increase the soil removal rate to over 98%.

Water saving and environmental protection design

Water circulation system: equipped with three-stage filtration devices (coarse filtration, fine filtration, activated carbon filtration), which can recycle and purify cleaning water, achieving circular utilization.

Data support: The water recycling utilization rate is as high as 85% -95%, and the water consumption for a single cleaning is reduced by 50% -70% compared to traditional methods. For example, to clean 1 ton of vegetables, traditional methods require 15-20 tons of water, while vortex cleaning machines only require 5-8 tons of water. At the same time, the removal rate of suspended solids (SS) in the wastewater reaches over 90%, which meets the environmental discharge standards.

Multi mode cleaning function

Flexibility: The device supports multiple combination cleaning modes such as eddy current+bubble, eddy current+spray, eddy current+ultrasonic, etc., which can be flexibly adjusted according to the type and degree of pollution of vegetables.

Data support: For leafy vegetables, it is recommended to use vortex+bubble mode, which can shorten the cleaning time to 5-8 minutes; For root vegetables, the vortex+spray mode can more thoroughly remove soil; For organic vegetables or exported vegetables, eddy current+ultrasonic mode can effectively remove over 95% of pesticide residues.

Intelligent control system

Automated operation: equipped with PLC or touch screen control system, can preset parameters such as cleaning time, water temperature, vortex intensity, etc., to achieve fully automated operation.

Data support: The cleaning time can be accurately adjusted within 1-30 minutes, the water temperature control accuracy is ± 1 ℃, and the eddy current intensity can be adjusted to different gears (such as low speed, medium speed, high speed) through a frequency converter to meet the cleaning needs of different vegetables.

Hygiene and Safety Design

Material and Structure: The cleaning tank, pipeline, and components are all made of 304 stainless steel, which is corrosion-resistant, easy to clean, and meets food hygiene standards. The equipment is equipped with leakage protection, overload protection, and emergency stop button to ensure safe operation.

Data support: The corrosion resistance of stainless steel material can meet the requirement of continuous operation for more than 10 years, and the equipment failure rate is less than 0.5%.

Application scenarios

fruit-and-vegetable processing factory

Requirement: To process a large amount of vegetable raw materials, efficient and stable cleaning equipment is required to ensure the continuous operation of the production line.

Case: After a large vegetable processing plant introduced eddy current cleaning machines, the daily processing capacity increased from 5 tons to 15 tons. The microbial indicators of the cleaned vegetables (such as Escherichia coli) met export standards, and the product qualification rate increased to over 99%.

Central Kitchen and Group Meal Delivery

Requirement: Provide clean vegetable delivery for schools, hospitals, enterprises, etc., requiring fast and bulk cleaning of vegetables.

Case: After using a vortex cleaning machine in a central kitchen, the single batch cleaning volume increased from 200 kilograms to 800 kilograms, the cleaning time was shortened from 40 minutes to 15 minutes, and the labor cost was reduced by 60%.

Supermarkets and Fresh Retail

Requirement: To handle bulk vegetables, it is necessary to maintain their freshness and appearance while meeting consumers' high demands for food safety.

Case: After a chain supermarket introduced eddy current cleaning machines, the vegetable loss rate decreased from 15% to 8%, the customer complaint rate decreased by 30%, and the net vegetable sales increased by 25%.

catering industry

Requirement: Restaurants, hotels, etc. need to quickly clean a large amount of vegetables to improve the speed of serving.

Case: After a chain restaurant used a vortex cleaning machine, the efficiency of vegetable cleaning in the kitchen increased by 50%, the labor intensity of employees decreased, and customer satisfaction increased.

Organic Vegetables and Export Processing

Requirement: Strict requirements for pesticide residues and microbial indicators, requiring efficient removal of surface pollutants.

Case: After a certain organic vegetable export enterprise used a vortex cleaning machine, the qualified rate of pesticide residue detection increased from 90% to 99.5%, and successfully passed certification in markets such as the European Union and Japan.